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The Product

Currently, most orthopedic casts are formed from outdated technology which uses 160-year-old plaster of Paris or 50-year-old fiberglass methods to form bulky, cumbersome, uncomfortable casts which expose the patients skin to breakdown causing ulcers and infection. Exosseus’ orthopedic immobilization device utilizes an innovative modern method of additive manufacturing which uses nonmetallic nylon powder and lasers to produce custom-fit, extremely strong 3D printed cast. Exosseus’ revolutionary method produces casts which are waterproof, hygienic, and lighter than the traditional fiberglass casts. Exosseus’ casts are designed to maximize open-air space to prevent skin problems and provide access for adjunctive therapies.

Exosseus’ process begins with the patient’s x-ray. Upon initiation, Exosseus’ software designs a custom cast, which is printed with precision for each patient. Delivery to the attending physician’s office can be within 48 hours.

Traditional Plaster/Fiberglass Cast

  • Not Waterproof
  • Skin infections and ulcers are possible and common
  •  Surfaces can become a breeding ground for potentially deadly bacteria to grow and become pathogenic
  •  Integrity diminishes and breakdown occurs with water intrusion
  •  Bulky, cumbersome, and non-hygienic
  •  Waterproof material not covered by insurances and costs the patient extra
  •  Application time: 45 minutes to 1 hour
  •  Injuries and infections can occur when jamming objects into cast to relieve irritations to covered skin
  •  Compartment syndrome, ulcers, cast sores, and burns can occur
  •  Burns can accrue while forming

About the Company

Exosseus LLC, was developed to revolutionize the current immobilization industry through innovative, cutting-edge computer programing and additive manufacturing. Exosseus is a minority owned business located in Las Cruces, New Mexico.

Our mission is to provide a modern, elementproof, hygienic, breathable, and more comfortable device with the patient in mind.

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